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Pharma Testing: Ampoule Bending Force and Tablet Hardness Tester

Pharma Testing: Ampoule Bending Force and Tablet Hardness Tester

Pharma Test PTBA 211E Dual-Purpose Ampoule Bending Force and Tablet Hardness Tester

The Pharma Test PTBA 211E Dual Tablet Hardness & Ampoule Breaking Force Tester is designed for manufacturers of injectable ampoules, sterile injection preparation plants, quality control (QC), process control (IPC), and drug development. This instrument innovatively integrates ampoule breaking force testing and standard tablet breaking force testing into a single machine, fully complying with DIN EN ISO 9187-1, DIN EN ISO 9187-2, and DIN 58366 ampoule standards, as well as the United States Pharmacopeia (USP) <1217> and European Pharmacopeia (EP) <2.9.8> standards for tablet hardness testing.


I. Supports a two-in-one fully automatic measurement function, which can accurately measure the ampoule breaking force and the tablet breaking force/hardness.


II. Equipped with a patented quick-replacement ampoule positioning holder and blade clamp, suitable for point-cut, color-break, and ring-cut ampoules of various sizes from 1 mL to 30 mL.


III. It features a dual force application mode of linear force increase (LFI) and linear constant velocity increase (LSI), and adopts a highly sensitive strain gauge load cell and microprocessor step drive to completely eliminate subjective errors caused by human breakage.


IV. Built-in automatic calibration and verification procedures, supporting RS-232 data output, standard report printing and PT-Node LAN IoT conversion, fully compliant with GMP and 21 CFR Part 11 data integrity requirements.



Equipment Introduction


  • Dual-Application Testing: Ampoules & Tablets

    • Dual-function integrated design: It has dual testing capabilities for ampoule breaking force and tablet hardness, and can quickly change test fixtures and sample holders in just a few seconds without tools.

    • Comprehensive fracture force assessment: Accurately captures the maximum peak force at the moment of sample fracture, providing key physical property data for the fragility, opening safety, and mechanical strength of injectable ampoules.

  • Dedicated Ampoule Testing Adapters & Holders

    • Modular ampoule positioning kit: Provides a dedicated stainless steel support bracket and test blade, covering ampoule sizes from 1 mL, 2 mL, 5 mL, 10 mL, 20 mL to 30 mL.

    • Standard force angle and position correction: Strictly follows the DIN ISO standard for lever breakage geometric center positioning, completely eliminating the problem of poor data reproducibility caused by manual force application angle deviation.

  • Dual Force Application Modes & Precision Load Cell

    • Highly sensitive load sensing: The machine body has a built-in precision strain gauge load cell with an accuracy better than ±1 N and a resolution of 0.1 N.

    • Flexible force control: It features a linear force increase mode (LFI: 5 to 200 N/s) and a constant speed increase mode (LSI: 5 to 200 mm/min), perfectly adaptable to ampoules of different wall thicknesses and various hardness tablets.

  • It fully complies with international standards and the pharmacopoeias and regulations of various countries (Global Pharmacopeia & International Compliance).

    • Ampoules are internationally compliant: fully compliant with DIN EN ISO 9187-1 (Injection Ampoule Specifications), DIN EN ISO 9187-2 (One-Point-Cut Ampoule Breaking Force Test) and DIN 58366.

    • Pharmacopoeia tablet hardness standards: fully compliant with the physical property testing standards for solid preparations in the United States Pharmacopeia (USP) <1217>, the European Pharmacopoeia (EP) <2.9.8>, the Japanese Pharmacopoeia (JP), and the Chinese Pharmacopoeia (ChP).

  • Integrated Calibration & Dynamic Qualification System

    • Built-in calibration program: Supports digital menu-guided calibration of load cell, two-point adjustment of static weights (0 and 10 kg) and multi-point standard weight verification (can be used with PTB-CAL15/30 kit).

    • Dynamic validation compatibility: Fully compatible with the Pharma Test PT-MT3 dynamic magnetic simulation tablet system, enabling periodic verification of the instrument's fracture point detection sensitivity and force linearity.

  • Compliance with Laws and Regulations and Data Management (Data Integrity & Printing Capabilities)

    • Security access control: System date, time, calibration cycle, test parameters and force application mode are all password protected to prevent unauthorized tampering.

    • Report output and network transmission: Standard RS-232 transmission interface and parallel printer port, supporting external document/A4 printers, and can be expanded to connect directly to the LAN (LAN/Wi-Fi) with PT-Node network adapter to realize paperless data integration of LIMS system.



Product Features

Dual-use property testing of ampoules and tablets
DIN ISO 9187 Ampoule Breaking Clamp
Dual Force Modes
LFI and LSI: Equal Speed and Equal Force

Overall Specifications


  • Product Model: PTBA 211E

  • Manufacturer: Pharma Test Apparatebau AG (Germany)

  • Version Specification: Version 2.0E

  • Product positioning and operating principles:

    • This dual-purpose semi-automatic ampoule breaking force and tablet hardness tester is designed for injection ampoule manufacturers, sterile injectable pharmaceutical companies, tablet drug quality control (QC), process IPC, and R&D laboratories.

    • Integrating a high-precision strain gauge load cell and a microprocessor-based precise displacement control unit, it can automatically and continuously measure the peak force of ampoule breakage and the rupture force of tablets by quickly switching between a dedicated ampoule clamp or a flat punch head.

    • The pressure advance automatically switches to the set test force speed the moment it contacts the sample. After detecting the fracture point, it immediately records the peak data and automatically retracts the tool to return to its original position.

  • International Pharmacopoeia and regulatory compliance:

    • Fully compliant with DIN EN ISO 9187-1 and DIN EN ISO 9187-2 (Break force specifications for injection ampoules and dotted OPC ampoules).

    • It fully complies with the tablet hardness testing specifications of DIN 58366, European Pharmacopoeia EP <2.9.8>, United States Pharmacopoeia USP <1217>, Japanese Pharmacopoeia JP and Chinese Pharmacopoeia ChP.

    • It has complete CE/EMC certifications, and all contact materials comply with cGMP/GLP standards.

  • Measurement parameters and technical scope:

    • Fracturing force measurement range (standard): 5.0 to 300.0 N (approximately 0.5 to 30.0 kp)

    • Fracturing force measurement range (optional upgrade): 5.0 to 500.0 N (approximately 0.5 to 50.0 kp)

    • Measurement accuracy: better than ±1 N

    • Display resolution: 0.1 N

    • Units of force measurement: Newton (N), kilogram-force (kp), Strong-Cobb (Sc)

    • Ampoule compatibility specifications and capacities: 1 mL, 2 mL, 5 mL, 10 mL, 20 mL, 30 mL (with dedicated ampoule holders and test blades for each specification)

    • Tablet testing size range: Maximum diameter/length up to 30.0 mm (expandable to 45.0 mm)

    • Breakpoint detection sensitivity: Microprocessor-automatic electronic peak hold allows for adjustable breakpoint detection sensitivity.

  • Force-driven system:

    • Dual force control modes: Linear Force Increase (LFI) and Linear Speed Increase (LSI)

    • LFI force application rate range: 5 to 200 N/s

    • LSI application rate range: 5 to 200 mm/min

  • Operation and display interface:

    • Display: High-contrast LED digital display screen (clearly displays real-time stress value, peak breaking force, serial number, and current unit)

    • Input method: Splash-resistant and chemical-resistant button panel (with functions such as Tare, Unit switching, Start, and Setup).

  • Calibration and validation support:

    • Digital calibration menu: Built-in load cell calibration and verification program, supporting dual-point calibration at 0 and 10 kg.

    • Static weight calibration: Supports multi-point static verification with a dedicated weight hanger and standard weights ranging from 5 to 30 kg / 50 kg.

    • Dynamic validation system: Fully compatible Pharma Test PT-MT3 magnetic dynamic simulation tablet system.

  • Transmission interface and data output:

    • Data transmission interface: 1 RS-232 serial port (COM Port, used to connect to a computer or ticket printer).

    • Printer interface: 1 parallel printer port (Centronics / LPT), supporting A4 format printers.

    • Network transmission support (optional): Supports external PT-Node network adapters to output data via RJ-45 LAN or Wi-Fi to network printers or LIMS laboratory information systems.

  • Body structure and electrical specifications:

    • Machine body material: 304 medical grade brushed stainless steel GLP corrosion-resistant shell, open test platform facilitates debris cleaning.

    • Power requirements: 100 - 240 V AC, 50/60 Hz wide voltage input, rated power approximately 35 W.

    • External dimensions (width x depth x height): approximately 260 x 500 x 260 mm.

    • Instrument weight: Net weight approximately 9.5 kg, gross weight of packaging approximately 12.5 kg.

    • Standard Scope of Supply: PTBA 211E main unit, removable ampoule test tray set, standard tablet press, debris collection tray, cleaning brush, power cord, original operation manual and complete IQ/OQ verification documents.





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