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Pharma Test Magnetic Simulation Hardness Calibration Tool Kit

Pharma Test Magnetic Simulation Hardness Calibration Tool Kit

Pharma Test PT-MT3 Magnetic Simulation Hardness Correction Tool Kit

The Pharma Test PT-MT3 Magnetic Tablet Testing Tool is designed for non-destructive daily checks, operational quality (OQ), and performance verification (PQ) of solid dosage form hardness testers. This tool fully complies with the United States Pharmacopeia (USP) <1217>, the European Pharmacopoeia (EP) <2.9.8>, and GMP international regulations. It can highly reproduce the compression and fracture moments of real tablets, providing a highly repeatable fracture force benchmark.


I. Employing a precisely calibrated magnetic force release technology, it achieves instantaneous release when a set force threshold is reached, accurately simulating the crushing and breaking behavior of real pills.


II. Non-destructive reusable design eliminates the need to consume real tablets, completely preventing dust and debris accumulation and cross-contamination in the test tank.


III. It has multiple standard simulated force settings (such as 50 N, 100 N, 150 N, 200 N, 300 N, etc.), fully covering the hardness range of common tablets.


IV. Stable and durable mechanical structure, providing excellent reproducibility with extremely low coefficient of variation (%RSD), and comes with a traceable calibration report from the original German manufacturer.



Equipment Introduction


  • Patented Precision Magnetic Resistance Release Mechanism

    • Realistic simulated break point: When the thrust applied by the hardness tester's jaws reaches the internal magnetic attraction limit, the mechanism instantly breaks off, generating a break signal exactly the same as that of a real tablet.

    • Dynamic response sensitivity test: It can verify in real time whether the load cell force signal of the hardness tester can stop immediately at the moment of fracture and accurately transmit the reading.

  • Non-destructive & Zero Debris Design

    • Unlimited reuse of tests: No consumables required, significantly reducing sample costs for routine checks and periodic verifications.

    • Keep the test chamber clean: completely prevent powder splattering or debris from clogging the mechanism, ensuring that the instrument's grippers and slide rails are in optimal working condition for a long time.

  • Multi-Force Range Adjustment

    • Covering commonly used hardness ranges: Standard configuration or optional multiple sets of standard force value modules (such as 50 N to 300 N and above) precisely calibrated by the manufacturer, which facilitates quality control and R&D personnel to conduct multi-point dynamic checks for different product lines.

    • Quick and immediate reset: After the test is completed, it can be manually or automatically reset immediately, which is convenient for continuous batch stability verification.

  • High reproducibility and traceable qualification.

    • Ultra-low variation: Excellent %RSD performance, accurately assessing the repeatability and precision of the hardness tester's own mechanism.

    • Compliance with regulations: Fully compliant with USP <1217> and EP <2.9.8> requirements for dynamic cycle validation and OQ/PQ of hardness testing instruments, accompanied by original manufacturer's inspection certificate.

Product Features

Patented magnetoresistive release simulates the fracture point of a real tablet.
Non-destructive repeatable testing; zero-dust maintenance test chamber
Multi-segment standard force value; ultra-high reproducibility

Overall Specifications


  • Product Series : PT-MT3 Magnetic Dynamic Calibration Tablet

  • Manufacturer : Pharma Test Apparatebau AG (Germany)

  • Version Specification : Version 2.0

  • Product positioning and principles :

    • A fully dynamic calibration and periodic validation system designed specifically for tablet and ampoule hardness testers.

    • The core uses an electronically controlled stainless steel electromagnetic adsorption finger lever connected to a high-precision load cell.

    • Simulates the real tablet's pressure breakage mechanism: the hardness tester impacts the load cell and applies force to overcome the electromagnetic attraction and "breaks"; after breaking, it can be immediately reset an unlimited number of times without wasting consumables.

  • Dynamic validation and testing scope :

    • Verify the accuracy of the hardness tester's breakpoint detection .

    • Verify the full-scale linearity of the load cell of the hardness tester.

    • Verify the rate of force increase in constant speed/constant force mode.

    • Measuring the fracture response time from contact to breakage provides a comprehensive evaluation of the mechanism's contact dynamic performance.

  • Compatible models and supported brands :

    • Pharma Test's full range of products includes : PTB 301 / PTB 302, PTB 111 / PTB 311 / PTB 311E, PTB 411 / PTB 420, PTB-M, WHT 2 / WHT 3ME, and the PTBA 211E ampoule breaking force tester.

    • Compatible with other brands of hardness testers : Pharmatron 4M, 8M and other major brands of hardness testers (quick and stable installation at various testing stations via a variety of dedicated bases/fixed brackets).

  • Hardness measurement range : 5.0 to approximately 500.0 N (stepless continuous fine-tuning setting, covering the range of most conventional tablets).

  • Hardness measurement accuracy : ±0.1 N.

  • Rupture time setting range : 0.10 to 99.59 seconds.

  • Time measurement accuracy : ±0.1 seconds.

  • Display : Four independent high-contrast LED digital displays, providing synchronized and clear display.

    • Group number/serial number

    • Operating mode / Target force value

    • Breakup time (seconds)

    • The fracture force (Newton N) was measured.

  • Data input interface : Water-repellent and wear-resistant film function button.

  • Built-in printer :

    • Built-in thermal printer allows for immediate printing of a complete GMP validation report upon completion of testing.

    • Automatically calculate and print statistical data: maximum value, minimum value, range, mean, standard deviation (SD), and relative standard deviation (%RSD).

    • The report includes the complete date and time, firmware version, PT-MT3 serial number, instrument under test model and serial number, and dual signature fields for operator and release person.

  • Communication and transmission interface : RS-232 COM serial transmission interface.

  • Calibration and Adjustment Guide :

    • Built-in digital load cell guided calibration program.

    • Dual-point quick adjustment (zero point and 10 kg).

    • Supports multi-point high-precision calibration with standard weight sets (such as PTB-CAL15 / PTB-CAL30, 5 to 30 kg certified standard weights).

  • External dimensions : Approximately 300 × 250 × 130 mm (length × width × height, excluding stand/base).

  • Instrument net weight : approximately 6 kg.

  • Materials and Structure : The all-metal protective body conforms to laboratory standards and features durable stainless steel contact components.

  • Compliance with laws and standards :

    • It fully complies with the stringent requirements of USP <1217> and EP <2.9.8> for multi-point dynamic validation of hardness testers.

    • All critical and pressure-bearing components comply with USP/EP certification specifications.

    • It has complete CE marking and EMC electromagnetic compatibility certification .

  • Standard Scope of Supply :

    • PT-MT3 Magnetic Dynamic Correction Main Unit

    • Detachable debris collection box and cleaning brush

    • Original external power supply

    • Complete manufacturer verification and folders:

      • Original manufacturer's operating manual

      • Factory inspection and testing certificate (QC / DQ)

      • Install the validation file (IQ).

      • Operation Qualification (OQ)

      • Original Manufacturer's Certificate of Conformity

      • CE/EMC Declaration of Conformity

      • Instrument Maintenance Log

  • Optional accessories :

    • Dedicated mounting bases and stands for various hardness testers (compatible with PTBA 211E, PTB 111/311, PTB-M, PTB 411/420, PTB 301/302, WHT 2/3ME, Pharmatron 4M/8M, etc.)

    • PTB-CAL calibrated and certified standard calibration weight sets (5 kg, 10 kg, 15 kg, 30 kg)



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